Showing posts with label paneling. Show all posts
Showing posts with label paneling. Show all posts

1.18.2011

Weeks six and seven


“The farther backward you can look, the farther forward you are likely to see.”
- Winston Churchill


On Saturday Ransom’s family came in for Christmas and their excitement for the boat has been refreshing.  Seeing our project through their eyes has opened ours to the amount of work we have completed.  It’s very encouraging to get oohs and aahs when we show them what we’ve done.

This week’s projects:

·     Cut front floor panel for v-berth and cut cubby hole for storage


·     Met Mark and Jim to talk about and order new Yanmar for Vitte.  


·     Prepped engine for removal.  Turns out we also need a new prop and prop shaft since the old Mercedes ran in reverse.




Prop (side view)

Exhaust pipe (rusty, dirty, nasty) 


·     Moved boat into yard for work


Prop

 Lining up the travel lift

Strapping her in

Her new home in the work yard


·     Installed v-berth panels, something was lost in translation from cardboard templates to wood panels.  We ended up with gaps and have no idea how this happened.  The plan is to install trim to hide the gaps.
Lost in translation...too bad Bill Murray and Scarlette Johansson aren't here to help us. 
  

·     Removed engine

All strapped in

Goodbye dinosaur

Ransom with the engine



·     After removing the engine we put it up for sale on Craigslist and it quickly sold to a man by the name of Buddy Greg (LOL).

Side view

Back view

Side view

Front view

Empty engine compartment

Empty engine compartment


·     Our new Yanmar came in last week.  As soon as we finish painting the engine compartment we’ll drop her in.
  
Side view

Front view

Side view

Side view



·     Removed starboard aft panels to remove exhaust pipes, clean, and paint (the hull was BLACK where the exhaust was).
  
Starboard aft cabin without exhaust pipes and with a fresh coat of primer…I forgot to get a before picture, but if you look to the right you can see an area that hasn’t been painted.


·     Cleaned engine compartment and painted with rust stop primer.

Ransom painting the engine room…isn’t he lovely?



·     Painted rust stop enamel top coat in v-berth




·     Built and installed custom electrical panel.  We haven't wired everything yet, but the nav lights are connected and in working order ^_^
The panel is hinged and has a clasp on the back for easy access

So much cleaner and organized than the old panel



·     Attached navigation lights

Stern nav light

Bow nav lights

 

Week Five


This week, like previous weeks, brought us closer to finishing larger goals.  However, all our progress towards fixing the engine hit a major road block...

I found this quote and I think it applies to week five:

When you come to the end of your rope, tie a knot and hang on.  ~Franklin D. Roosevelt

We finally came to a halt with the engine repair.  Unfortunately the (dinosaur) Mercedes that came with the boat died on Sunday and we decided to purchase a new Yanmar.  It is possible to get the old diesel running, but she will nickel and dime us to death.  Plus, we would have to install a new engine eventually anyway, so why not put one in now and reap the benefits instead of having the Mercedes die on us inconveniently (‘cause you know that’s what will happen…Murphy’s Law).

So without further adieu, here are this week’s projects:

·     Found and repaired leak in tender, fortunately it was easily fixed with an additional rubber O-ring inserted at valve  ^_^

·     Serviced diesel filter, re-installed glow plugs and resisters…unfortunately when we tried to crank the engine (all) the oil bled out and that’s when we said eff it.

Ransom testing connections to engine

The dinosaur

·     Stripped obsolete wires and mapped electrical system
"AAAAHHHH!!!  SO MANY WIRES!!!!!!"

Much better

Stripped wires


·     Painted rust stop primer in and below head, water tank, chain locker, v-berth, and bilge
Below head

Seacock

Water tank

V-berth, 1st coat

V-berth, 1st coat

V-berth, final coat  ^_^

V-berth, final coat down and ready for new panels!!


·     Cut panels for v-berth, head, and new electrical board
Templates

"I LOVE PLAYING WITH POWER TOOLS!!!"

Little details

11.21.2010

Week 3 (Mon 11.15 - Sun 11.21)

“Nothing is particularly hard if you divide it into small jobs.”
-Henry Ford

(An especially helpful quote when we stop and look around the cabin, see all the mayhem and anxiety starts to creep in).

This week many larger projects were completed that required small steps to achieve a greater goal.


This week’s projects:

·     Used a scaler to loosen and break off rust under the mast step
·     Removed toilet to test at home.  Decided to replace black water discharge seacock
·     Opened chain locker to inspect and formulate a plan to ease drainage, locker looks good.  Windlass currently not hooked up, un-spooled all chain out to see if end bolted to hull…it is.

·     Finished sanding and oiling teak
Teak went from gray to brown  ^_^


·     Jim (Jim #4) from PPI came by to measure for v-berth mattress and give estimates for cushions.  We cut off the "new" cushion cases to see if interior foam was recoverable.

The old cushions (port side)

Starboard cushions


·     More grinding of water tank lid.  Found an old circular saw blade (we didn't care if it was ruined), that sped things up.  Also acquired a metal cutting blade for grinder.  Top was finally removed and Ransom began cutting out baffles (walls in water tank to prevent sloshing).  VICTORY!  Six days after starting to carve the water tank for a rubber bladder, Ransom conquered the ancient beast! 

The top is off!

Baffles and lid be gone!!!

Ransom the saw wielding monster vanquished the water tank!


·     Leaks in diesel hunted down and remedied.  We got the new glow plugs for the engine, but were unable to crank her because there is a 24 volt current going directly to the plugs and we need to reduce that to 12 volts or the new plugs will burn out before their time.

Engine compartment


·     Ransom cut out steel pipes from engine compartment and cleared out clutter.

Steel pipes and clutter from engine room


·     Opened the can of worms that is the electrical panel.  Ransom played with the breakers, most lights work, but a more detailed inquiry will be conducted next week.

Yikes


The mayhem that is the cabin...


·     Removed paneling from v-berth.  Very difficult job as screws were all flat heads and entombed behind joint compound and layers of paint.  Had to use a hammer, screwdriver, paint scraper, crowbar, and drill to finish the job.  Cut cardboard templates for v-berth and head.

Old v-berth panels

Example of a flat head hidden behind layers of paint and joint compound


All panels removed

Templates cut for v-berth

Head template cut


·     The rust hunt began, and we sprayed rust eater on any spots we found to prepare for a rust inhibiting primer.

Rust found behind insulation in v-berth (never fear, 'tis all cosmetic)


·     Cleaned mast ropes

See those nice white ropes?  They used to be green!


·     Repaired and remounted navigation lights at top of mast, and re-rigged ropes
Re-rigged mast


·     Radar mast remounted with rubber pads under step plate
Ransom cutting rubber for radar mast


·     Mounted the wind vane steering system

New wind vane steering system (and a nice view of the rehabed teak)

Radar mast and wind vane steering system


·     Rubber epoxied onto mast step to protect deck from mast.  Another layer of epoxy added around rubber to make water tight (not pictured).

Mast step

Mast step